welding is not permitted.

解釋: 啟動(dòng)焊接信號(hào)后無接觸信號(hào),導(dǎo)致無法焊接文章源自好焊孫輝博客 http://www.4863x.com好焊孫輝-http://www.4863x.com/weldgyzb/autoweld20241129.html

Cause: ? No stud in collet.文章源自好焊孫輝博客 http://www.4863x.com好焊孫輝-http://www.4863x.com/weldgyzb/autoweld20241129.html

原因:? 夾套里沒有焊釘文章源自好焊孫輝博客 http://www.4863x.com好焊孫輝-http://www.4863x.com/weldgyzb/autoweld20241129.html

• Feeder without weld studs.

送料器里沒有焊釘文章源自好焊孫輝博客 http://www.4863x.com好焊孫輝-http://www.4863x.com/weldgyzb/autoweld20241129.html

• Stabilizer incorrectly set or contaminated.

支撐腳或噴嘴調(diào)整不當(dāng)或太臟文章源自好焊孫輝博客 http://www.4863x.com好焊孫輝-http://www.4863x.com/weldgyzb/autoweld20241129.html

• Weld circuit interrupted.

焊接回路中斷文章源自好焊孫輝博客 http://www.4863x.com好焊孫輝-http://www.4863x.com/weldgyzb/autoweld20241129.html

• Weld head fault (i.e. weld head got jammed).

焊頭故障（例如：焊頭被卡住了）文章源自好焊孫輝博客 http://www.4863x.com好焊孫輝-http://www.4863x.com/weldgyzb/autoweld20241129.html

• Collet defective.

夾持器損壞了文章源自好焊孫輝博客 http://www.4863x.com好焊孫輝-http://www.4863x.com/weldgyzb/autoweld20241129.html

Remedy: ? Remove loading fault.文章源自好焊孫輝博客 http://www.4863x.com好焊孫輝-http://www.4863x.com/weldgyzb/autoweld20241129.html

措施： 排除送釘故障文章源自好焊孫輝博客 http://www.4863x.com好焊孫輝-http://www.4863x.com/weldgyzb/autoweld20241129.html

• Check adjusting of stabilizer.

檢查支撐腳或噴嘴的調(diào)整狀態(tài)

• Check welding circuit.

檢查焊接回路

• Stud feeding.

送一次釘

• Repeat weld cycle.

重復(fù)一次焊接

• Replace collet.

更換夾持器

• Notify service engineer!

專業(yè)人員處理

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Fault 3: “Weld tool not in back position“

故障?3?：焊頭沒有在焊接位置

Explanation: Proximity switch for back position not configured, defective or power supply missing.

解釋：焊接位置的接近開關(guān)沒有被蓋住或接近開關(guān)被損壞或者沒有電壓

Cause: ? Drop in compressed-air supply.

原因： 壓縮空氣供應(yīng)氣壓不足

• Cable package defective.

管線總成損壞

• Monitoring time after welding was exceeded.

焊接之后的檢測(cè)時(shí)間超差

• Weld head defective.

焊頭損壞

• Feeder defective.

送料器損壞

• Collet welded to work surface.

把夾持器焊在工件表面了

Remedy: ? Check compressed air.

措施：? 檢查壓縮空氣供應(yīng)裝置

• Check cable package.

檢查管線總成

• Check weld head - slide rail motion.

檢查焊頭運(yùn)動(dòng)滑軌

• Check or replace weld head.

檢查或更換焊頭

• Check feeder.

檢查送料器

• Check feeder fuses F1-F3.

檢查送料器保險(xiǎn)絲F1-F3

• Reset fault.

故障復(fù)位

• Replace collet.

更換夾持器

• Notify service engineer!

專業(yè)人員處理

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Fault 5: “Weld procedure sequence fault“

故障?5?：焊接程序順序故障

Explanation: Due to a malfunction the weld sequence is not terminated correctly.

解釋：由于一個(gè)錯(cuò)誤功能使焊接過程沒有按照程序進(jìn)行到底

Cause: ? Feeder or SMPS malfunction.

原因：? 送料器或電源故障

Remedy: ? Reset fault.

措施：? 故障復(fù)位

• Check welding (if necessary repeat welding).

檢查焊接（重新焊接）

• Notify service engineer!

專業(yè)人員處理

???????????????????????????????????????????????????????????????????????? ???????????????????????????????????????????????

Fault 6: “Program no selected“

故障?6?：?缺少程序

Explanation: The weld unit does not detect any program number.

解釋： 焊接單元不識(shí)別程序號(hào)碼

Cause: ? Program no. is 0.

原因： 程序號(hào)碼為0

• Transfer signal has not been set.

沒有設(shè)置接受信號(hào)

• Data line defective.

數(shù)據(jù)線被損壞了

Remedy: ? Customer interface (or interface program) must be verified.

措施： 檢查用戶接口（或接口程序）是否編寫

• Notify service engineer!

專業(yè)人員處理

??????????????????????????????????????????????????????????????????????????????????????????????????????? ???????????????

Fault 7: “Program not active“

故障?7?：?程序沒有激活

Explanation: The selected weld program is not active and therefore cannot be executed.

解釋： 由于被選擇的焊接程序沒有被激活,因此無法實(shí)施焊接

Cause: ? Weld unit incorrectly programmed.

原因： 焊接單元程序編寫錯(cuò)誤

• Fault customer control.

用戶控制端錯(cuò)誤

• Data line defective.

數(shù)據(jù)線被損壞了

Remedy: ? Check weld program and activate or select an active weld program.

措施：? 檢查焊接程序并激活或者選擇一個(gè)已經(jīng)激活的程序

• Notify service engineer!

專業(yè)人員處理

????????????????????????????????????????????????????

Fault 13: “SMPS: Lift fault“

故障?13?：???電源：沒有拉弧

Explanation: Weld unit is unable to identify lift via measurement lines.

解釋：焊機(jī)通過它的測(cè)量線不能確定拉弧過程

Cause: ? Incorrectly sequence of lift movement.

原因： 拉弧過程的順序不正確

• Weld conditions prohibit lift.

焊接條件阻礙了拉弧

• Cable package defective.

管線總成損壞

• Weld head defective.

焊頭被損壞

• Defective feeder.

送料器被損壞

• Internal process cycle fault.

設(shè)備內(nèi)部運(yùn)行故障

Remedy: ? Check weld conditions.

措施： 檢查焊接條件

• Check weld head.

檢查焊頭

• Check feeder.

檢查送料器

• Stud feeding.

送一次釘

• Check feeder connection.

檢查送料器連接線

• Repeat weld cycle.

重復(fù)一次焊接

• Forced WC.

啟動(dòng)焊接完成信號(hào)

• Notify service engineer!

專業(yè)人員處理

???????????????????????????????????????????????????????????

Fault 15: “Drop down timeout“

故障?15?：?下落時(shí)間超時(shí)

Explanation: Max. drop time was exceeded and welding was stopped.

解釋： 下落時(shí)間超出最大允許值，焊接被中斷

Cause: ? Air gap incorrectly adjusted.

原因： 間隙調(diào)整錯(cuò)誤

• Weld circuit resistance too high.

焊接回路電阻過高

• Measurement line-ground missing.

沒有連接地線測(cè)量線

• SKK / PK defective.

自動(dòng)焊頭或焊槍損壞

Remedy: ? Reset fault.

措施： 故障復(fù)位

• check measurement line (if necessary, reduce weld circuit resistance)

檢查測(cè)量線（降低焊接回路電阻值）

• Check setting of SKK- / PK.

檢查自動(dòng)焊頭或焊槍狀態(tài)

• Notify service engineer!

專業(yè)人員處理

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Fault 16: “Open circuit, no arc“

故障?16?：?空載焊接

Explanation: Extinguishing of the arc during weld, resp. the weld current is below I =80A.

解釋： 焊接過程中拉弧被斷開，或焊接回路電流小于80A

Cause: ? Air gap too large.

原因： 間隙過大

• Gun was removed at the beginning of the weld.

焊槍在開始焊接時(shí)被提起

• Extremely impure work surface.

焊接表面油污太多

• Fault SMPS.

電源故障

Remedy: ? Repeat weld cycle.

措施： 重復(fù)一次焊接

• Stud feeding.

送一次釘

• Check adjusting of the weld gun.

檢查焊槍的調(diào)整

• Check welding conditions.

檢查焊接條件

• Check work piece conditions.

檢查工件表面

• Notify service engineer!

專業(yè)人員處理

????????????????????????????????????????????????????????????????????????????????????????????????????????????????????

Fault 17: “Measurement line broken“

故障?17?：?測(cè)量線中斷

Explanation: Measurement line signal not any longer detected.

解釋： 測(cè)量線信號(hào)沒有被捕捉到

Cause: ? Measurement line broken or incorrectly connected.

原因： 測(cè)量線損壞或連接錯(cuò)誤

• Reversed measurement line-ground and measurement line.

地線測(cè)量線和測(cè)量線接反了

• SOW power failure.

和工件的接觸電壓中斷

• Weld line interrupted.

焊接電纜中斷